Alkaline Battery Construction

Cells

Alkaline batteries are non-rechargeable, primary batteries with a finite lifespan. They operate through a chemical reaction between zinc and manganese dioxide, yielding approximately 1.5 volts per cell. Alkaline batteries are known for their extended shelf life, reduced leakage risk, and availability in various sizes. They are commonly used in everyday household devices like remote controls and flashlights, and their reliable, cost-effective performance makes them popular in industrial applications as well.

Packs

Our personalised alkaline packs offer complete configuration flexibility, enabling precise tailoring to your specific requirements. These packs undergo meticulous assembly, using pure nickel tabs that can be double- or triple-tagged, with capacitor discharge welding used to ensure strong connections. You are able to select multi-strand silicone leads of any length you wish, as well as the connector of your choice. Our packs are painstakingly wrapped in heat shrink to increase safety and durability.

Alkaline Battery Features

Long Shelf Life

Alkaline batteries can be stored for several years without losing their charge.

High-Energy Desity

Alkaline batteries provide a high energy output compared to their size, making them suitable for a wide range of applications.

Cost-Effective

Alkaline batteries are relatively inexpensive compared to other types of batteries.

Low Self-Discharge

Alkaline batteries have a low self-discharge rate, which means they can hold their charge for a longer time even when not in use.

Less Prone to Leakage

Alkaline batteries are less likely to leak compared to other types of batteries, which can cause damage to devices.

Wide Temperature Range

Alkaline batteries can operate in a wide range of temperatures, making them suitable for use in various environments.

Alkaline

Alkaline batteries are a reliable and convenient power source for a variety of everyday devices. They are widely available, affordable, and offer a long shelf life, making them ideal for emergency kits and backup power. Alkaline batteries also have a high energy density, meaning they provide strong and consistent performance over time. They are versatile and can be used in a wide range of devices, from flashlights to remote controls to toys.

Possible Applications

Consumer Electronics

Remote controls, torches, portable radios, clocks, smoke detectors, digital cameras, portable fans and potable DVD players.

Toy and Hobby Devices

Remote control cars, boats and planes, electronic and motorised toys, walkie-talkies and electronic musical instruments.

Industrial Devices

Smoke alarms, portable transmitters, scanners, digital voltmeters, door locks, remote controls, and laser pointers.

Frequently Asked Questions

The lifespan of an alkaline battery depends on several factors, including the type of device it's used in, the battery's capacity, and how the device is used. Generally, alkaline batteries have a longer lifespan than other types of batteries, with an average lifespan of 2-7 years depending on storage conditions and usage. However, heavy usage or use in high-drain devices, such as digital cameras or remote control cars, can significantly reduce the lifespan of an alkaline battery.
As alkaline batteries discharge, their voltage output decreases, which can affect the performance of the device they power. Here are some common signs that indicate an alkaline battery may need to be replaced:

Diminished performance: If the device that is powered by the battery is not functioning as it should, or its performance is slower or weaker than usual, it could be a sign that the battery is losing power and needs to be replaced.

Low voltage warning: Some devices, such as digital cameras or remote controls, may provide a low voltage warning when the battery is running low.

Corrosion or leakage: If you notice any signs of corrosion or leakage on the battery or inside the device, it is important to safely dispose of the battery and replace it with a new one.

Age: Alkaline batteries have a shelf life of several years, but if a battery has been sitting around unused for a long time, it may not have enough power to perform properly. It is generally recommended to replace alkaline batteries that are over 5 years old, even if they have not been used.
Here are some tips for extending the lifespan of alkaline batteries:

Store them at room temperature: Avoid storing alkaline batteries in extreme temperatures or humidity.

Remove batteries from devices when not in use: If you're not using your device for an extended period of time, remove the batteries to prevent them from draining and potentially leaking.

Use the right batteries for the device: Make sure you're using the correct type of battery for your device. Using a higher voltage battery than recommended can damage the device, while using a lower voltage battery may not provide enough power.

Don't mix old and new batteries: Mixing old and new batteries can cause the older batteries to drain more quickly, leading to a shorter overall lifespan.

Avoid over-discharging the batteries: If you notice your device is losing power, replace the batteries instead of waiting for them to fully discharge. Over-discharging alkaline batteries can damage them and reduce their lifespan.
Alkaline batteries have several advantages over other types of batteries. First, they have a longer shelf life and can last up to five years if stored properly. Second, they are less prone to leakage, which can damage electronic devices. Third, they are cost-effective and widely available, making them a popular choice for many consumer electronics. Fourth, alkaline batteries provide a higher voltage and longer-lasting energy compared to other types of batteries. Finally, they are versatile and can be used in a wide range of devices, from toys and hobby devices to smoke alarms and digital voltmeters.
Although less prone to it, alkaline batteries can leak if they are not used or stored properly. The alkaline electrolyte inside the battery can react with the zinc shell and form hydrogen gas, which can cause pressure buildup and eventually rupture the battery's casing, leading to leakage. Leakage can damage the device the battery is powering, and the alkaline electrolyte can be harmful to the environment if not disposed of properly.

To prevent leakage, it is recommended to remove the batteries from devices that will not be used for an extended period of time, store them in a cool, dry place, and dispose of them properly when they are no longer needed.
Alkaline batteries can operate in a wide temperature range, but their performance may be affected at extreme temperatures. In very cold temperatures, the battery may not deliver as much power, while in very hot temperatures, the battery may leak or rupture. It's best to avoid exposing alkaline batteries to extreme temperatures and to keep them within the recommended operating range.
It is safe to dispose of alkaline batteries in your regular household waste. However, many local councils provide battery recycling services or have special collection points at recycling centres for used batteries. You can check with your local council or search for battery recycling locations online to find the nearest facility.

We also offer a battery takeback scheme as part of our battery recycling initiative with BatteryBack and WeeeCare.